Build Your Own Bag
Do you need custom dunnage bags or bespoke stillages? At Stephens Industries, we specialise in designing and manufacturing fully customised, reusable packaging solutions to meet the unique demands of your logistics operations.
With our ‘Build Your Own Bag’ service, we invite you to collaborate directly with our design team. We’ll help you create tailored packaging — whether that’s a dunnage bag to stabilise cargo and reduce damage during transport, or a complex stillage system to suit your supply chain. We’re here to turn your requirements into robust, reusable solutions.
Overview
We offer a full-service solution, adapting to your specific needs at every stage — from design and development to prototyping and manufacturing.
With two UK manufacturing sites and international partners, we can support a wide range of projects: from small top-up or replacement orders to complete, turnkey packaging solutions.
Design
Our expert design team will transform your product requirements into a practical, high-performance packaging solution.
Using advanced CAD software, we create detailed concepts, 3D illustrations, and technical drawings ready for production. Every design is optimised to deliver:
- Easy handling and reusability
- Maximum packing efficiency
- Superior product protection
Material Specification
We select materials based on the specific characteristics of your parts and products. Our options include:
- Microfibre linings for delicate or A-surface components
- Foams for cushioning and protection of sharp edges
- Antistatic materials for sensitive electronic parts
Our goal is to ensure the right level of protection and performance, whatever you’re transporting..
Manufacturing Process
Development and Prototyping
Once your design is finalised, we can produce prototypes quickly from our UK facility. Whether you need a single sample or a small trial batch, we’ll ensure it meets your expectations before scaling up.
Manufacture
Our UK sites in Wigan and Corsham are fully equipped for cutting, sewing, and welding — allowing us to manufacture a wide variety of textile packaging in-house. This ensures shorter lead times and greater flexibility.
For larger volume orders or where cost is a priority, we work with a trusted network of overseas partners. In many cases, a hybrid production model — combining UK and offshore capabilities — delivers the best value and efficiency for your project.
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